
The
range of Copper Heat Exchangers and Radiators, made with special alloys, are
lighter but yet stronger than traditional soldered copper/brass radiators.
New technologies like laser welding are used to manufacture advanced copper
radiators. They are of superior quality, more durable and efficient than the
conventional soldered radiators.
The combination of unique properties of copper and brass, such as superior
thermal conductivity, corrosion resistance, highly favorable life-cycle
energy use, virtual 100% recyclability, and exceptionally low energy cost as
remanufactured scrap, makes it clear that still the oldest known metal is
even better for future car and truck radiators.
Competitive Advantages of Copper (Versus Aluminum Radiators)
Technical :
- High tensile yield strength
- High corrosion resistance
- Lower coefficient of thermal expansion
- Higher modulus of elasticity
- Higher melting point
- High thermal conductivity
- Easy repair ability
- No-flux brazing
Commercial :
- High-quality reputation
- Well-established aftermarket tradition (infrastructure in place)
- High scrap value
- Lower fabrication cost for tube and header material
- Well-established recycling tradition (infrastructure in place)

For
years, copper tubes have been used for domestic water supply, sanitary
drainage, medical gas, heating, refrigeration, air conditioning, solar and
fire sprinkler systems etc., and are known for excellent performance in all
environment.
Until recently threaded steel pipe has been used in fuel gas distribution
systems in residential applications. But now still pipes are being replaced
by copper tubes for the distribution of natural and liquefied petroleum (LP)
gas ranging from single-family attached and detached to multi-story
buildings etc. These copper gas distribution lines have also been installed
for many years in commercial buildings such as strip malls, hotels and
motels.
Key advantages of using copper for fuel gas distribution systems:
- Cost-effective for both low and high pressure systems
- Lowest overall installed system cost for fuel gas applications
- Easiest system to install
- Lowest cost material amongst flexible materials
- Material certified to an ASTM standard
- Large labor savings over black steel pipe
- Approved by national and international codes - National Fuel Gas
Code, and International Mechanical Code and International Plumbing Code
- Ideally also suited for retro-fit and remodeling applications
- No special tools or manufacturer-specific training needed - can be
installed with the tools and skills the installer already has
- Backed by technical and field support by the CDA throughout the
country
- Semi-rigid material
- Lighter than black steel pipe
Various kinds of gas equipment and appliances are used in modern
households. Efficient heating may be achieved by central heating systems and
room heaters. The central systems usually do have provisions for cooling as
well. Mehta Tubes offers Gas-fired water heaters that are noted for their
quick recovery rates. Our other items includes cooking ranges, ovens,
decorative lighting, clothes, fireplaces, dryers and gas barbecues.
As copper is flexible, resistant to corrosion, easy to join and can be
availed in different length as per requirements, these tubes are beneficial
for for homeowners, housing developers, builders, installation contractors
and gas companies, when used for gas distribution system.
Easier to clean, these tubes require less time for installation and are
cost effective as well and hence are perfect for single-family dwellings.
For multistory residences, copper gas distribution systems reduces the cost
of installation cost when compared with that of electricity for heating,
laundry and cooking applications.

Copper
is the most preferred option for hydraulically calculated fire sprinkler
systems due to the following unique properties of copper :
Superior Flow Characteristics
- Copper Prevents Capacity Loss and Maximizes System Life: Copper's
resistance to corrosion reduces scaling of tubing's inner surface.
Oversizing of piping is not required to compensate for diminished flow
capacity, as is required in steel pipe systems in which corrosion
buildup restricts flow as systems age
- Copper has another advantage as the measurement of a tube's internal
diameter remains constant throughout its life span. The oxide film,
which naturally forms on the tubes inner surface does not flake off,
instead acts as a protective barrier. In copper sprinkler clogging of
components heads and small-diameter branch lines due to flaking is
non-existent. Hence there is a reduction in periodic maintenance
flushing operations.
With copper's superior flow characteristics, system designers can
incorporate several economies that help keep costs down:
- A reduction in cross and feed main sizing, in many
hydraulically-calculated systems
- An increase in the permitted number of sprinklers for copper lines of
two-inch and larger, in pipe schedule systems
- The NFPA 13-approved use of ¾-inch copper tube in applications
in which the minimum size requirement for steel is 1
Installation Ease and Versatility
Copper is extremely easy to install, is cost effective and has more
designing options. From initial delivery to installation, entire work can be
done within a short span of time. With copper, there are no such problems of
storing, delivery, handling etc., when compared with other material.
Copper's properties of ease of handling avails more options for designing
and either shop or field fabrication. With the use of portable hand tools,
bending, cutting and joining of copper can be accomplished in limited-space
areas.
With modern tools and machinery installation cost of tee connections and
outlets in copper facilitates shop or field assembly is reduced by 25%.
Copper is rigid and light weight and hence fewer hangers and supports are
required when compared with other piping systems. Copper requires no special
hold-downs to maintain alignment under pressure.
Innovative Possibilities
Copper Permits Combining Hydronic Systems: A single copper piping loop can
supply water to both sprinkler system and heat pumps. And thus saves per
square foot in building costs for a combined system. Using a water-source
heat pump with a sprinkler is more efficient way to obtain better fire
protection at lower cost than having separate systems for heating, cooling
and fire protection.

Heating
products by Mehta Tubes Ltd. are supplied in 3 or 6 meter straight length in
the half hard condition. It is a perfect temper for cold bending, max
forming and can also easily bend on an appropriate bending machine for 6 to
22mm O.D. sizes, with a bending spring. Their easy to manipulate property
and light weight give them the ability to withstand high internal pressure,
which makes them perfect for hot and cold water, central heating and gas
services installations. Used for drinking water, central heating,
sanitation, hot and cold water, and various engineering applications.
Certified as per BS EN 1057 - R220 (Previous Designation BS 2871 : Part 1:
Table Y) these pipes are supplied in either 6m long half or annealed 25m or
23 m long coils. They come with a wall thickness of approximately 1.5 times
thicker than Max. Ideal for underground application, the extra wall
thickness allows them to be used on certain pressurized stem installations
with maximum working temperature of 205o C.
Sizes
mm |
6 |
8 |
10 |
12 |
15 |
22 |
28 |
35 |
42 |
54 |
66.7 |
76.1 |
108 |
133 |
159 |
| Max Mean O.D mm |
6.04 |
8.04 |
10.04 |
12.04 |
15.04 |
22.05 |
28.05 |
35.06 |
42.06 |
54.06 |
66.77 |
76.17 |
108.17 |
133.20 |
159.20 |
| Min Mead O.D. mm |
5.96 |
7.96 |
9.96 |
11.96 |
14.96 |
21.95 |
27.95 |
34.94 |
41.94 |
53.94 |
66.63 |
76.03 |
107.9 |
132.80 |
158.80 |
| W.T. mm |
0.6 |
0.6 |
0.6 |
0.6 |
0.7 |
0.9 |
0.9 |
1.2 |
1.2 |
1.2 |
1.2 |
1.5 |
1.5 |
1.5 |
2.0 |
| Max W.P. (65C) Bar |
133 |
97 |
77 |
63 |
58 |
51 |
40 |
42 |
35 |
27 |
20 |
24 |
17 |
14 |
15 |
8 Good reasons to choose and use copper for heating systems
- Tried and Tested
- Good value for money
- Versatile
- Recyclable
- Long Lasting
- Resist heat, corrosion, pressure and fire
- Healthy and safe
- Non-permeable